Pallet Stacking Safety

Whether you are in a warehouse, distribution center, or other manufacturing facility, it is inevitable that you will have pallets for material handling or storing equipment. Although they are generally user-friendly and simple, improper stacking of materials can bring troubles and unforeseen accidents. These might include worker injuries, product damages or property destruction. There are some simple rules that should be followed while stacking pallets. These are also imperative in order for your company to be in compliance with the Occupational Safety and Health Administration (OSHA), although this is not a complete list. 

Pallet Stacking: A Quick Guide

Stacking pallets properly not only saves space, but also helps eliminate tripping and collision hazards. It helps with organization efficiency as it can also help categorize your goods, By organizing effectively, you in turn ease the material storage and transportation activities. 

Stacking pallets carelessly or overly high can lead to collapse, causing injuries or death to those in their vicinity. Here are several measures that can enhance safety and efficiency when it comes to stacking pallets.

  • Ensure that the pallets are durable enough to carry the loads required. It is also important the the pallets are undamaged. 
  • Never stack products with sharp corners or edges on pallets in a way that they could injure people coming near them.
  • Tie any boxed items securely. This can be done with cross-ties or shrink plastic fiber. 
  • Metal pallets should be stored in a clean place and have no protruding nails, holes, splinters, or loose boards.
  • Position your pallets securely to avoid collapse or sliding when stacking goods on it.
  • Avoid keeping stacked pallets in high traffic areas.
  • You can stack pallets up to 15 feet high, however, regulations vary based on the type of goods you store on them. 
  • Always staack product on both sides of the pallet. Even distribution is critical for material handling and safety. 
  • If you must stack different products, always stack similar items with uniform size and shape together. 
  • Never overstack a pallet, even if it seems as though there is still room for stacking at its rated capacity. 
  • Always stack the heaviest load at the bottom of the pallet.
  • Maintain sufficient clearance around stacks. This ensures safe handling and easy access.
  • Provide ergonomics training and task-specific training to assure proper stacking, and utilize a pallet dispenser if available.
  • Never stack goods where they obstruct lighting, electrical panels, or ventilation.
  • It is not advisable to manually lift heavily stacked pallets per OSHA regulations, instead use a forklift or automated pallet dispenser for lifting.

There are more safety practices that have been formulated by OSHA and following these practices, as basic as they are, help prevent damage to life and property. 

If you are interested in learning more about saving your company time and money through safer pallet procedures, please contact Yarbrough Industries today. 

Why You Need A Pallet Dispenser For Your Business

Many people ask how a pallet dispenser would benefit their industry or organization. Because of the versatile industries Yarbrough works with, we have put together a few reasons anyone can benefit from purchasing a pallet dispenser. 

1. STREAMLINED PRODUCTIVITY

Enhancing a high-production work environment can be as simple as having all of your machines and products in the right place. With high-quality pallet dispensers from Yarbrough Industries, you are able to integrate your product lines without skipping a beat. Each Pal-O-Matic Pallet dispenser is custom-made for industrial applications, giving you the opportunity to allocate time and resources toward other critical production areas, while knowing your pallets will be where they need to be.

Some productivity benefits of pallet dispensers include:

  1. Elimination of manual pallet handling

  2. Reduction of employee injuries due to removal of manual pallet handling

  3. Increased production while minimizing time and labor involvement

  4. Minimal floor space used for storage and staging for pallet stacks

  5. Minimal pallet damage

  6. Stand-alone models offer simple stacking and dispensing


2. SEAMLESS INTEGRATION

At Yarbrough Industries, every solution we offer you is geared toward improving workflow for smooth, efficient product integration. We recognize how difficult it can be to find technology that simultaneously keeps operating costs at a manageable price while also increasing productivity. 

  1. Problematic labor replacement, including the elimination of repetitive motion risks while allowing stacking of square and stable loads to full height to minimize freight costs.

  2. Compact, mobile footprint fits into existing tight spaces, typically taking up only as much or on occasion, less space as what you are already using for manual palletizing.

  3. Modular flexibility to dramatically minimize hassle and ensure optimal time for customer projects.

  4. Financial incentives realized in as little as one year. Having a pallet dispenser can dramatically lower certain costs for 1-shift, 2-shift, and 3-shift operations.

3. INCREASED PRODUCTION

One of the hardest parts of improving the performance of your facility is finding the right technology to fit your space, budget, and production requirements. With Pal-O-Matic Pallet Dispensers, you’ll be able to perform at an exceedingly high level without disrupting the area you operate in while staying within budget. Replacing cost-increasing inefficient manual labor with the Pal-O-Matic Pallet Dispenser makes work easier and safer, while letting you keep more of your money—It is our job at Yarbrough Industries to continually find exciting ways to make your production easier. With our high-quality automated pallet dispenser, we’ve done just that. Find out how we can make things simpler for your facility, and reach out to our dedicated team today.